Precision Injection: Optimizing Material Handling with RotoFeed and RotoScrew

In various industrial processes, precise material injection is crucial for achieving optimal product quality, process efficiency, and cost-effectiveness. Whether it's introducing additives into a chemical reaction, feeding into a furnace, or metering, the accuracy and reliability of the injection system directly impact the final outcome. Delta Ducon offers advanced solutions for precision injection, including RotoFeed and RotoScrew technologies, designed to meet the stringent demands of modern manufacturing.

The Importance of Precision Injection

Many manufacturing processes rely on the accurate delivery of specific amounts of materials into a system. This is known as precision injection, and it is essential for:

• Product Quality: Ensuring the correct proportions of ingredients or additives to achieve desired product specifications.

• Process Efficiency: Optimizing reaction rates, mixing, and other process parameters.

• Cost Reduction: Minimizing material waste and reducing the need for reprocessing or quality control measures.

  
  

Delta Ducon's Precision Injection Solutions

Delta Ducon offers two primary technologies for precision injection: RotoFeed and RotoScrew. Both systems are designed to provide accurate and reliable material delivery, but they cater to different application requirements.

RotoFeed

RotoFeed systems utilize a rotary valve to control the flow of material. The material flows into the ports of the rotor and is discharged at the outlet. Delta Ducon’s rotary valves are designed to handle a wide variety of dry bulk materials, including powders, granules, and flakes.

• Key Features:

  • Accurate volumetric metering

  • Consistent material flow

  • Durable construction for demanding industrial environments

  • Various sizes and configurations to suit different application requirements

    
    

RotoScrew

RotoScrew systems use a rotating screw to convey material at a controlled rate. The pitch and speed of the screw determine the material flow rate. Screw feeders are particularly well-suited for materials that do not flow readily or that require a consistent feed rate.

• Key Features:

  • Precise volumetric metering

  • Ability to handle a wide range of materials, including cohesive or bridging materials

  • Adjustable feed rates

  • Robust design for reliable operation

    
    

Applications of Precision Injection Delta Ducon’s RotoFeed and RotoScrew systems find application in a wide range of industries, including:

• Cement: Metering additives, raw materials, and alternative fuels.

• Chemical Processing: Injecting catalysts, reactants, and other chemicals into reactors.

• Food Processing: Adding ingredients, flavorings, and preservatives to food products.

• Power Generation: Feeding additives into emission control systems.

• Manufacturing: Delivering materials in wallboard, roofing shingles, and other building products

  
  

Partner with Delta Ducon

Delta Ducon is a trusted provider of material handling solutions with a long history of serving diverse industries. Our RotoFeed and RotoScrew systems are engineered for accuracy, reliability, and durability, ensuring optimal performance in your precision injection applications.

Contact Delta Ducon today to learn how our precision injection solutions can improve your product quality, process efficiency, and bottom line.